The history of Alltrista Plastics, a company focused on precision plastics manufacturing across multiple industries, is marked by both change and longevity. The business traces its history back to 1973, under the name Unimark Plastics Company. Over its 50-plus-year existence, the business saw several owners, but since 2019 it has been owned by One Rock Capital Partners and operates as a subsidiary of materials-science thought leader Jadex Inc., alongside its sister companies Artazn and LifeMade.
Two sides to the business
Alltrista’s Director of Sales, Andrew Piersall, says that the business caters to two distinct market segments.
The first market segment is the medical sector, where Alltrista focuses on medical devices and packaging products, with a product assortment relating to drug delivery, wound closure, diagnostics, oral dose packaging (including certified child-resistant caps), and vision care. Unlike its consumer packaging side, all the products on the medical side are custom-specific and thus unique to each customer.
The other market segment served by Alltrista is the consumer packaging side, to which the company offers both packaging and closure solutions for markets including food & beverage and health & beauty. This side of the business has a relatively broad product portfolio, including a multitude of stock offerings such as bottles, bottle caps, lip balm, dosage cups, and other associated products. Within consumer packaging, Alltrista’s custom capabilities make up a large part of the business, providing unique solutions to each customer’s request.
Piersall says that commercially, Alltrista’s customers (especially medical customers) tend to focus on risk management and speed-to-market in their dealings, mainly via effective project execution. Therefore, suppliers like Alltrista that can provide this value to customers help them be successful.
Sustainability initiatives are also a large focus of the company. Alltrista partners with customers aiming to meet the environmental commitments of highly regulated fields to provide sustainable solutions. Generally speaking in this regard—and across all segments—the company is home to high cavitation molds with short cycle times, lightweighted plastic bottles and caps, and a small manufacturing cell footprint.
It’s not easy for any business to make a mark on the plastics industry, but Piersall says that a distinguishing aspect of Alltrista is its ability to be both customer-focused and agile. These qualities allow the company to provide end-to-end solutions to customers quickly, meeting customers wherever they may be in the lifecycle of a product. “We have demonstrated willingness to invest in our customers,” he says. Alltrista’s mindset is that its customers’ successes are its own successes.
Going for gold
The company continues to make an impression, and in 2024, Alltrista was highlighted in the PMMI report, Innovation in Can/Bottle Beverage Packaging, which explores the latest developments in beverage packaging as exhibited at 2024’s PackExpo. Alltrista was proud to be featured in the report’s materials section, spotlighting the AllCap™ 1881 beverage closure, a lightweight water bottle cap that enhances productivity, is customizable, and delivers cost savings without compromising on quality. The company utilizes the latest energy-saving infrastructure support systems with variable frequency drives on all its electric motors, resulting in a significant reduction in energy consumption per cap produced.
Christopher Weikart, Senior Vice President of Innovation at Jadex, says that one of the things that brings him the most company satisfaction is Alltrista’s approach to sustainability. In fact, the company recently earned a gold medal from EcoVadis, an independent ESG global platform that evaluates businesses based on sustainability objectives, covering areas like environmental stewardship, labor and human rights, and sustainability in the procurement of materials. Weikart says that the gold medal is evidence of Alltrista’s category-leading commitment to ecological responsibility and is a point of pride internally, placing the company in the top five percent of companies surveyed in the 12 months leading up to the award.
For Alltrista, crafting and refining sustainable practices happen daily. A tangible example of sustainability in its business practices is the light-weighting of several of its manufactured products, meaning a reduction in the amount of material in a product without compromising quality (as seen in the company’s award-winning beverage cap). This is typically the result of unique product design attributes, something the company has become adept at achieving.
Spearheading these practices internally has led to many benefits, including reducing the company’s Scope 1 & 2 emissions, product weight savings, and the identification of new materials, such as post-consumer recycled resins (PCR), for use in future projects.
The year ahead
Vice President of Operations, Jeff Hall, says that Alltrista’s focus moving into 2026 will be on both strengthening its operational excellence and investing in its people. The company will be expanding its automation capabilities and upgrading its equipment to improve precision, consistency, and efficiency across molding lines.
“Our goal is to build highly adaptable operations that combine high-precision automated manufacturing with the highest quality products,” Hall says, “which will position the company to meet the ever-evolving needs of customers as well as sustainability standards for years to come.”
Hall says that from a manufacturing standpoint, one consistent challenge across all market segments is establishing a skilled and trained workforce. Moving into the new year and the foreseeable future, Alltrista will be placing a strong emphasis on workforce development, as new talent will need to be trained on molding, process monitoring, and quality systems.
Pace-setting product launch
Weikart explains that one of the company’s biggest customers is in the healthcare industry, so there will be a particular product launch next year (among several others) that will aim to benefit these customers and others like them. This product will be an improved version of a medical device that Alltrista has manufactured for a long time, involving the incorporation of an antimicrobial compound into a polymer resin before molding the mixture into a finished wound care device.
This device has simplified the customer’s manufacturing operations, improved their product quality, and enhanced product reliability for patients susceptible to surgical site infections. After this launch, the customer is expected to undertake a complete conversion of the product line thanks to this technology.
Honoring its history of longevity, Alltrista drives innovation, from light-weighting caps to advanced medical devices, guided by operational excellence and sustainability. While the company has gone through changes, and has many noteworthy events on the horizon, its ability to adapt and maintain success relies on one constant: its employees. “Ultimately,” says Piersall, “our people are our biggest asset.”
